After silicon, aluminum is the second most abundant metallic element on the earth. And, other than iron, it is the most used metal in manufacturing worldwide.
If you work in an industry that relies on this product, you might assume that custom aluminum milling service requires a lot of planning and long lead times. In some instances that is the case. But with innovations in technology, many manufacturers can produce precision aluminum parts faster than other milling techniques.
The information below provides some basic insights into custom aluminum milling processes. The technique affords many benefits besides precision and efficiency. Keep reading to find out how it can help you meet your production needs.
There are often times where our clients need an aluminum part, and fast. Our custom aluminum milling service takes raw material and uses precision metal cutting to create components. It might sound like something that requires a lot of time, but in fact, we can offer quick turnaround times any time speed is a factor.
The Benefits of Our Aluminum Milling Service
Aluminum is a popular choice for milling for many reasons. It is strong, lightweight, and resistant to corrosion, particularly useful in the aerospace and defense industries. For further protection against corrosion, anodization is an easy treatment for aluminum. Milled aluminum parts can also conduct electricity, with greater conductivity than materials like steel, iron, or titanium. It will conduct heat easily, ideal for heat sinks, and is non-magnetic. It is no wonder aluminum milling services are used across countless industries for parts and components.
Aluminum also lends itself well to milling, making our aluminum milling service efficient. It is easy to cut and shape compared to other materials, which means the entire process goes quickly and smoothly. It also means that aluminum milling is more affordable for customers than other processes, as it requires less labor and operating time. Aluminum itself is a less expensive material than others, which adds to the overall affordability of aluminum milling services.
You will also find that our aluminum milling service creates accurate parts that are repeatable, thanks to the properties of aluminum and our well-honed milling skills and high tech equipment. With extreme precision and tight tolerances, the components we create meet every one of your specifications, including production time frames.
How We Handle Quick Turnarounds
Our aluminum milling service is both fast and technologically advanced. We offer quick turnaround times without compromising on quality.
Our production capacity ensures you can get the parts you need, created with some of the best equipment in the industry. With 18 vertical milling machines and two horizontal machines we have the equipment needed to create custom components for you in no time at all. Each machine employs a robotically-controlled palletech system holding 24 pallets, meaning each machine holds 120 tools.
That means a short production period, with top-notch accuracy and precision. No matter the complexity or volume of your components, our aluminum milling service ensures your parts are in your hands as soon as possible.
Aluminum Milling Basics
Aluminum is a popular manufacturing metal for several reasons. It is durable yet lightweight–about ⅓ the weight of steel. It also is resistant to corrosion and is an excellent electricity conductor–almost twice as good as copper, relative to its weight. Also, aluminum is very malleable, which makes it ideal for shaping and molding components.
Aluminum plays a part in a wide range of industries. For the reasons listed above, it has become a popular choice for aerospace, military, medical, and industrial engineering purposes.
Milling is the process of using machines to cut a workpiece. Milling machines either have a moving tabletop or adjustable cutter. This allows it to shift the product or blades around as it removes material to achieve the desired shape.
Aluminum CNC Milling Service
“Computer numerical control” (CNC) milling uses computer controls to cut a precise product. Besides accuracy, it affords a much faster production rate. This is opposed to manual milling, which requires a lot of hands-on supervision.
The CNC milling process starts with a computer-aided design (CAD) of the part. The design is then put into the computer software, and the aluminum is placed on a revolving chuck.
The CNC machine can cut precision parts in whatever volume an end-user needs. Most CNC machines have vertical and horizontal blades that can cut at any angle.
Benefits of CNC Milling
Often, manual milling is a secondary or finishing step for a started workpiece. With CNC milling, you can cut the product from start to finish in a single process. The CNC aluminum milling service also allows for a level of intricacy that is not possible with manual machines.
Since CNC consolidates manufacturing steps, repetition becomes much easier and output more prolific. For this reason, CNC milling is ideal for larger orders or reordering.
Finally, this can translate to cost savings. Since you need less labor to operate CNC milling machines, these reduced costs result in a more affordable product.
Offering Turnkey Solutions And Single Source Services
Our custom aluminum milling service is fast and accurate, and it is just one part of our suite of services that give your company a competitive advantage.
When you partner with the New Age Companies, we can help with your project from start to finish. We offer turnkey solutions for material purchasing, and are your trusted single-source supplier of precision manufactured and dip brazed products. Instead of having to work with multiple suppliers, you can stick with us and enjoy a single point of contact, quick turnaround, and a product ready for use when you need it.
Find Aluminum Milling Service Near You
Now that you have an idea of how CNC aluminum milling services can provide precision parts with a faster turn-around, find a manufacturer that can meet your business needs.
For more than 40 years New Age Metal Fabricating has been offering high-standard manufacturing services. We use the most advanced techniques and technologies available today to meet each of our customer’s unique parts requirements. Reach out to us today to learn more about our custom aluminum milling service and what it can do for your business.
The next time you need aluminum milling services done quickly and with precision, get in touch with the New Age Companies. Contact us online, or call New Age Metal Fabricating at 973-227-9107 and New Age Precision Manufacturing at 631-471-4000. You can also email us at [email protected] or [email protected], respectively. From aluminum milling services to turnkey material purchasing and single-source supplying, we are here to help with all of your metal manufacturing and fabrication needs.