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Aluminum Chassis
Aluminum Chassis

Utilizing the latest in metal manufacturing equipment, New Age Metal Fabricating Company custom fabricated this aluminum chassis for a military/defense application. Using a customer-supplied CAD model, we completely engineered and methodized this chassis to provide our customer with a fully-finished product. We laser cut, formed, and machined all of the components. These components were then dip brazed into a complete assembly, after which we applied hardware insertion assembly techniques. The project also required chemical conversion coating, and paint application per MIL-DTL-53039.

We ensured the part complied with the customerís specifications through dimensional and CMM inspections. The chassis measured 14.400" long x 6.350" wide x 11.000" high. It was within tightness tolerances of +.003"/-.000", with a profile of .004", flatness of .005", and true position of .045". We finished the chassis with a yellow chemical conversion coating, and painted it Desert Tan. Finally, we engraved the chassis and filled the engraving by hand with a special ink pen.

We completed 150 units per month, all of which met precise Military Standards and exceeded our customerís expectations. Contact New Age Metal Fabricating Company to learn more about how our services can meet your needs.

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Custom Aluminum Chassis Fabrication Project

Aluminum Chassis Fabrication Project This chassis has a Military/Defense Application
Custom Fabrication Capabilities Applied/Processes Laser Cutting
  • Laser Cut Sheet Metal Components
  • Bending/ Forming
  • Hardware Insertion
CNC Machining
Dip Brazing
  • Dip Braze Per MIL-B-7883, Type V, Grade B
Chemical Conversion Coating
  • Per MIL-C-5541 Class 3
  • CARC Paint Application Per MIL-DTL-53039
  • Mark w/ Part Number
  • Apply All External Lettering
  • Engraving filled in by hand with special ink pen
Overall Part Dimensions Length: 14.400"
Width: 6.350"
Height: 11.000"
Tightest Tolerances +.003"/-.000"
Profile of .004"
Flatness of .005"
True Position of .045"
Material Used 6061 Aluminum
0.008" Thick Aluminum Fin Stock
Material Finish Chemical Conversion Coating-Yellow
Painted-Desert Tan
In process testing/inspection performed Dimensional Inspection
CMM Inspection
Industry for Use Military
Volume 4800 Units
Delivery/Turnaround Time 150/month
Delivery Location Upstate New York
Standards Met Customer supplied 3D CAD Model
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